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Automatic Precision Intelligent Straightening and Cutting Equipment

Model:

Automatic program-controlled precision straightening, cutting machine to adapt to a wide range of line diameter, good versatility,line diameter 0.2 mm~6.5 mm, can cut off the shortest 3mm, the longest unlimited.

Classification:


Product Description

■ Product Pictures

 

■ Equipment performance

Automatic program-controlled precision straightening, cutting machine to adapt to a wide range of line diameter, good versatility,line diameter 0.2 mm~6.5 mm, can cut off the shortest 3mm, the longest unlimited. Apply to all kinds of metal wire and capillary(hollow) wire such as:iron, steel, stainless steel, copper, aluminum, gold, silver, titanium, molybdenum and other wire precisionprogram-controlled straightening and cutting products. High accuracy, plus or minus 0.1 mm, quick straightening efficiency,stable performance, easy operation. In the working state, the wire is not twisted, no after-break, the cut is smooth, the surface issmooth and no scratch damage. The servo setting length is more accurate, the straightening speed can be stepless variableaccording to the toughness of the wire material, and the straightening speed can be tracked automatically to compensate thestraightening wear automatically. The equipment has automatic safety prevention and automatic operation stability detectionand early warning, alarm system and text display instructions. Is a simple, stable and efficient new energy-saving equipment.Widely used in:aerospace. locomotive accessories.electronic appliances.electric shaft core. medical equipment. precisionI LV dPPIdIILG3rCICLIIC SII 1L !IrsdTCar sUuIPIIIeIlL PISCl310linstruments, lighting, ironwork, toys, stationery, furniture and other precision hardware accessories and accessories.

 

■ Equipment Model and Parameters

Equipment/models   ZCJZ-ⅢType ZCJZ- ⅡType   ZCJZ-I Type ZCJZ-IVType  Notes
Diameter of silk material φ0.20~1.5mm φ1.0~3.5mm φ3.0~6.5mm φ4.6~8.5mm

 According  to  the silk material characteristics and toughness  and  its different cut length and change.

Alignment efficiency 1~12m/min 6~30m/min 9~30m/min 15~30m/min
Length error ±0.1mm ±0.1mm ±0.1mm ±0.1mm
Oil contamination Cleanable Cleanable Cleanable Cleanable Avariety of options
Rub and rub None Yes Yes Yes Avariety of options
Truncation  mode Smart tracking/cut Smart tracking/cut/bump Smart tracking/cut/bump Smart tracking/cut/bump

Programmed mechanical type

Straightening loss Automatic compensation Automatic compensation Automatic compensation Automatic compensation

Straightening wheel wear and tear value

Level of automation Fully automatic Fully automatic Fully automatic Fully automatic Integrated Control Center
Maximum    power About3.0kw About3.8kw About4.5kw About5.5kw Host power
Power  supply 380v/50~60Hz 380v/50~60Hz 380v/50~60Hz 380v/50~60Hz 3P+N+PE
Model  size 1660×910×1330mm 1630×910×1330mm 1950×910×1330mm 2330×910×1330mm Length x width x height mm
Weight(approx.) 360kg 430kg 480kg 530kg Host
Intelligent controlretractable rack Bear100kg Bear300kg Bear500kg Bear500kg Auxiliary   equipment
Automatic landing gear Yes Yes Yes Yes Ancillary facilities

 

■ Equipment features

1. The equipment system is precisely constructed by the system device, and is a multi-functional integrated intelligent control center equipment, which is easy to operate, safe and convenient to use, easy to learn and can be used immediately, low skill requirements of personnel (to achieve a single operation of multi-machine Operation Management System).

2. Intelligent control automatic take-up/take-up frame (auxiliary machine which can work independently) for the tens ioning and fixing of metal wire raw materials; The center position of the wire can be easily fixed, and the wire can be pulled through the sensor systemand guide pulley to realize the function of automatic wire-drawing/reeling material.

3. By means of the universal misalignment automatic guide wheel device, the wire material breaks the industry convention, minimizesthe distance and position of the wire material and allows any direction of the wire material to be placed in the positive and negativedirections, reduced space for production.

4. Metal wire through auxiliary power roller, automatic control system to detect the pulling metal wire sensor, effectively solve the metalwire in the processing and production of distortion, after-break, screw, thread, etc., the bad factors causingsecondary damage of rawmaterials are eliminated.

5. When the metal wire is processed and running, the oil impurity on the wire material can be cleaned actively and the correspondinglubricating material can be added according to the material needs.(for example: drawing lubricant powder, talc powder, gypsumpowder, graphite lubricant powder and other environmental protection materials used.)

6. Intelligent control full-automatic wire precision straightening cut-off operation process, the metal wire in precision servo-drivenstraightening power propulsion movement, from linear concentric conversion occurs to the crankshaft concentric action, with thefunction, in the high speed asynchronous power transmission, the automatic straightening of metal wires is realized completely andrapidly, and the automatic synchronous precision compensation is made for the monitoring of the wear of consumables at all times,thus effectively improving the production efficiency, ensure the high-quality product process.It overturns the complex process oftraditional operation and reduces the waste of raw materials.

7. The precision data sensing and high-speed centrifugal lapping and washing and wiping of the wire material are carried out to obtainthe precision and surface finish of the wire material. For example: add talc grinding block, whetstone grinding block, graphite grindingblock with grinding cleaning fluid and other environmental protection materials

8. The metal wire is led into the intelligent control induction system device automatic precise tracking, and in the synchronization translationmovement truncation, the cross-section smooth smooth deformation-free patent technology, the product is placed in the automaticconnecting and blanking device and then placed horizontally in the finished product storage bin. The whole machine realizes the multi-element integrated central control, completely solves the straightening and cutting process flow of metal wire material processing,and has no block and obstacle in the production process of equipment and facilities.

9. The whole process of the equipment is controlled by PLC program, and the Chinese interface is shown on the screen. It is equipped withmany safety precaution and operation monitoring systems, facilities and functions of early warning/alarm system. Ensure the stabilityof the equipment operation and effectively improve the product qualification rate.

10. There is no oil pollution, less pollution and low noise in the production and operation of the equipment. The equipment can be setaccording to the different toughness of various metal wire materials. Comprehensive steel structure, stable and compact, runningStable,small size, small footprint, simple maintenance and convenient disassembly. From the real sense to achieve high efficiency, energy saving,environmental protection.

11. The equipment can be commonly processed metal binding, coil wire and capillary wire, suitable for diameter range: 0.20mm~1.5mm/1.0mm~3.5mm/3.0mm~6.5mmWith diameter of 4.6mm~8.5mm, the longest limit can be intelligent control (determined by the toughness of metal wire material).

 

Key words:

Straightening machine

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